Aipu Solids Control's high-flow Shale Shaker screens represent a breakthrough in drilling fluid management, engineered to handle today's demanding flow rates while maintaining precision solids removal. Unlike conventional screens, our proprietary designs deliver measurable efficiency gains through these innovations:
Optimized Flow Capacity Design
With 40% larger open area than industry standard screens, Aipu's high-flow models process 850 GPM per deck without sacrificing filtration accuracy. The reinforced composite frame maintains structural integrity under maximum flow conditions, preventing the screen collapse that plagues traditional wire mesh designs.
Efficiency-Enhancing Features
- Multi-layer tensioning system ensures uniform mesh distribution across the entire screening surface
- Precision wedge retention eliminates bypass leakage at high flow velocities
- Dynamic angle compensation maintains optimal solids conveyance at variable flow rates
- API 13C-certified filtration consistency across 80-500 micron ranges
Durability That Reduces Operational Costs
Aipu's screens incorporate dual-layer polyurethane coating on critical stress points, extending service life by 60% compared to standard screens. Our corrosion-resistant stainless steel fasteners withstand aggressive drilling fluids, while the rapid-change locking mechanism cuts screen replacement time to under 8 minutes - minimizing rig downtime during changeouts.
Customization for Specific Drilling Challenges
We engineer solutions for unique operational needs: - High-viscosity fluid configurations with reinforced drainage channels - Abrasion-resistant designs for hard rock formations - High-temperature variants stable to 150°C (302°F) - Anti-blinding surface treatments for sticky clay environments
The economic impact is quantifiable: Field tests demonstrate 22% greater fluid recovery rates and 35% reduction in screen-related downtime. When paired with Aipu's vibration optimization software, operators achieve complete fluid processing system synchronization - maximizing both screen longevity and solids removal efficiency.
For operations pushing flow rate boundaries without compromising filtration quality, Aipu's high-flow shale shaker screens transform fluid management from operational necessity to competitive advantage. Our engineering team provides free flow rate analysis to determine your optimal screen configuration.