The effectiveness of a solids control system depends not just on its design and components, but also on how it is operated. Proper usage processes ensure optimal performance, longevity, and safety in drilling operations. Understanding these processes helps operators maximize efficiency while minimizing downtime and maintenance costs.

One critical aspect of the usage process is the correct sequencing of equipment activation. Starting components in the wrong order can lead to unnecessary wear or even system failure. For example, the shale shaker should always be operational before introducing drilling fluid into the system. This prevents solids overload in downstream equipment like desanders and desilters.

Flow rate management represents another vital usage consideration. Operating outside recommended flow parameters reduces separation efficiency. Too high flow rates cause solids to bypass the shaker screens, while too low rates allow solids to settle in tanks and pipelines. Modern systems often include flow meters and automated controls to maintain optimal rates.

Proper maintenance scheduling forms an essential part of the usage process. Regular inspection and replacement of wear components like shaker screens, hydrocyclone liners, and pump impellers prevent sudden failures. Many operators implement predictive maintenance programs using vibration analysis and fluid monitoring to anticipate component wear.

The usage process also includes correct chemical treatment procedures. Adding the right additives at proper intervals maintains drilling fluid properties and enhances solids removal efficiency. Operators must understand how different chemicals interact with various types of drilled solids to avoid creating more difficult separation challenges.

Training personnel in proper usage techniques significantly impacts system performance. Well-trained operators can identify early warning signs of potential issues and make necessary adjustments. Many companies now use simulation software to train operators in handling various operational scenarios before they encounter them in the field.

If your project requires solids control equipment, choose Aipu Solids Control, it will be your best choice.