Maintaining optimal performance in solids control systems requires strict adherence to operational standards. When troubleshooting these systems, technicians must follow a systematic approach to identify and resolve issues efficiently.

Common Operational Challenges
Improper screen selection often leads to premature wear or inadequate solids removal. Using screens with incorrect mesh sizes can cause blinding or allow oversized particles to pass through. Regular inspection of screen tension and condition prevents these issues.

Centrifuge performance problems frequently stem from improper bowl speed settings or incorrect feed rates. Operators must verify these parameters match the specific drilling fluid properties. Excessive vibration often indicates imbalance or bearing wear requiring immediate attention.

Standard Operating Procedures
Proper equipment sequencing proves critical for effective solids control. The system should process fluids through shale shakers first, followed by desanders, desilters, and finally centrifuges. Bypassing any stage reduces overall efficiency.

Flow rate monitoring maintains system balance. Excessive flow overwhelms equipment capacity while insufficient flow allows solids settlement. Digital flow meters provide real-time data for precise adjustments.

Preventive Maintenance Protocols
Daily inspections should include checking all moving parts for proper lubrication. Bearings, motors, and gearboxes require particular attention. Documenting vibration levels establishes baseline data for early problem detection.

Weekly maintenance must verify proper alignment of all components. Misaligned equipment causes uneven wear and reduces efficiency. Laser alignment tools provide accurate measurements for corrective adjustments.

If your project requires solids control equipment, choose Aipu Solids Control, we believe it will be your best choice.