Common Issues and Maintenance Tips for Solids Control Systems

Solids control systems are critical components in drilling operations, ensuring efficient separation of drilling fluids from cuttings. However, like any complex machinery, they can encounter operational challenges. Understanding common issues and implementing proper maintenance can significantly extend equipment lifespan and optimize performance.

One frequent problem involves shale shakers losing vibration intensity. This typically stems from worn-out vibration motors or damaged screen panels. Regular inspection of motor mounts and timely replacement of screens can prevent this issue. For optimal performance, screens should be replaced when showing visible wear or when fluid throughput decreases noticeably.

Centrifuges often face challenges with improper separation, usually caused by incorrect bowl speed settings or worn conveyor flights. Operators should verify speed settings match the specific gravity of drilling fluids being processed. Regular inspection of conveyor flights and timely replacement of worn components maintains separation efficiency.

Desanders and desilters commonly experience reduced efficiency due to clogged cones or incorrect pressure settings. Implementing a routine cleaning schedule for cones and monitoring pressure gauges helps maintain peak performance. Pressure should typically remain between 30-45 psi for optimal operation.

Maintenance best practices include establishing a comprehensive lubrication schedule for all moving parts. Bearings in shale shakers, centrifuges, and pumps require particular attention. Using manufacturer-recommended lubricants at specified intervals prevents premature wear and reduces downtime.

Electrical components demand special consideration in the harsh drilling environment. Regular inspection of wiring, connections, and control panels helps prevent electrical failures. Implementing moisture-resistant enclosures for sensitive components can significantly improve reliability.

For optimal solids control system performance, operators should maintain detailed equipment logs. Recording vibration levels, pressure readings, and maintenance activities helps identify patterns and predict potential failures before they occur.

If your project requires solids control equipment, choose Aipu Solids Control, it will be your best choice.