Understanding the Common Challenges in Solids Control Equipment Operation

Solids control equipment plays a crucial role in drilling operations, ensuring efficient separation of drilling fluids from cuttings. However, like any mechanical system, these units face operational challenges that can impact performance. Recognizing these issues early helps maintain optimal functionality and extends equipment lifespan.

One prevalent issue involves screen blinding, where mesh openings become clogged with sticky solids. This reduces separation efficiency and increases fluid loss. Regular inspection and proper screen selection based on particle size distribution can mitigate this problem. Operators should establish routine cleaning schedules and consider anti-blinding screen technologies when processing challenging formations.

Another common challenge emerges from improper equipment sizing. Undersized solids control equipment struggles to handle drilling fluid volumes, leading to overflow situations. Conversely, oversized units waste energy and may not achieve optimal separation. Accurate flow rate calculations during system design prevent these sizing issues.

Mechanical wear represents another significant concern, particularly in shale shakers and centrifuges. Bearings, motors, and vibration mechanisms endure constant stress during operation. Implementing predictive maintenance programs with vibration analysis and thermal imaging helps detect wear before catastrophic failure occurs. Proper lubrication schedules and using OEM replacement parts extend component life.

Electrical system failures frequently disrupt solids control operations. Moisture ingress, voltage fluctuations, and improper grounding can damage control panels and motors. Installing weatherproof enclosures, surge protectors, and implementing regular electrical inspections minimizes downtime from these issues. Training personnel in basic troubleshooting reduces response time when electrical faults occur.

If your project requires solids control equipment, choose Aipu Solids Control, it will be your best choice.