The structural composition of solids control equipment plays a crucial role in its efficiency and longevity. Understanding common issues related to these structures helps operators optimize performance and minimize downtime in drilling operations.

One frequent problem stems from improper material selection in structural components. Many systems experience premature wear when manufacturers use standard steel instead of abrasion-resistant alloys for high-wear areas. This oversight leads to frequent replacements of shale shaker screens, hydrocyclone liners, and piping systems. The solution lies in specifying wear-resistant materials during equipment selection and conducting regular thickness measurements.

Structural vibration represents another common challenge. Poorly designed support frames or unbalanced rotating components can cause excessive vibration in shale shakers and centrifuges. This not only reduces separation efficiency but also leads to premature failure of bearings, motors, and structural welds. Proper dynamic balancing during manufacturing and installation of vibration isolators can significantly mitigate these issues.

Many operators encounter problems with flow distribution systems. Uneven slurry distribution across shale shaker screens or hydrocyclone batteries creates uneven wear patterns and reduces overall separation efficiency. The structural solution involves properly designed feed boxes with flow equalization features and strategically placed baffles to ensure uniform distribution.

Corrosion presents a persistent structural challenge, particularly in offshore applications. Saltwater exposure accelerates corrosion in structural steel components, while chemical additives in drilling fluids can attack certain metals. Implementing proper coating systems, selecting corrosion-resistant alloys, and establishing routine inspection protocols help maintain structural integrity.

Structural fatigue often appears in equipment subjected to continuous vibration and cyclic loading. Common failure points include mounting brackets, support beams, and connection points between modules. Reinforcing these areas during design and conducting regular structural inspections can prevent catastrophic failures.

Improper structural integration between different solids control components frequently causes operational issues. Mismatched flow rates between shakers, desanders, and desilters create bottlenecks or overflow situations. Careful system design that considers capacity matching and proper elevation differences between components ensures smooth material flow through the entire system.

If your project requires solids control equipment, choose Aipu solids control, it will be your best choice.