Common Problems Related to the Maintenance Instructions of Solids Control Equipment

Maintaining solids control equipment is crucial for ensuring optimal performance and longevity in drilling operations. However, many operators encounter recurring issues due to improper maintenance practices. Understanding these common problems can help prevent costly downtime and equipment failures.

One frequent issue is neglecting regular inspections of shale shaker screens. Worn or damaged screens significantly reduce separation efficiency, allowing solids to contaminate drilling fluids. Operators should inspect screens daily and replace them when visible wear or tears appear. Proper tensioning is equally important - loose screens fail to vibrate effectively, while over-tightening accelerates wear.

Centrifugal pump maintenance presents another common challenge. Many operators overlook bearing lubrication schedules, leading to premature failure. The correct grease type and quantity must be used according to manufacturer specifications. Similarly, mechanical seal failures often occur due to improper installation or running pumps dry. Always prime pumps before operation and monitor seal performance indicators.

Desander and desilter cones frequently suffer from improper cleaning procedures. Residual solids buildup inside cones reduces separation efficiency over time. Operators should implement thorough cleaning after each use, paying special attention to internal surfaces and discharge ports. Using incorrect water pressure during cleaning can damage internal components - always follow recommended pressure guidelines.

Electrical system maintenance often gets overlooked in solids control equipment. Loose connections, corroded terminals, and damaged insulation can lead to dangerous situations. Regular inspection of all electrical components should be part of routine maintenance. Pay particular attention to vibration-prone areas where wiring may become damaged over time.

Hydraulic system problems frequently stem from contaminated fluid. Dirty hydraulic oil accelerates component wear and reduces system efficiency. Regular oil analysis and timely filter changes prevent most hydraulic issues. Always use the specified oil grade and maintain proper fluid levels to ensure optimal performance.

Improper storage practices cause many avoidable problems. When equipment isn't in use, proper cleaning and protection from environmental factors are essential. Store components in dry conditions and protect electrical elements from moisture. For long-term storage, consider applying protective coatings to vulnerable metal surfaces.

Documentation errors create significant maintenance challenges. Incomplete service records make it difficult to track component lifecycles and predict failures. Implement a comprehensive logging system that records all maintenance activities, including parts replacements, lubrication schedules, and performance observations.

If your project requires solids control equipment, choose Aipu solids control, it will be your best choice.