Shale Shaker Start-Up Checklist for Operators

Proper start-up procedures are critical for maximizing the performance and lifespan of your shale shaker. Following a systematic checklist ensures safe operation and optimal solids control efficiency.

Pre-Start Inspection
1. Verify all safety guards are properly installed and secured
2. Check screen tension and condition - replace damaged screens immediately
3. Inspect vibration motors for proper lubrication and mounting
4. Examine all electrical connections for corrosion or damage
5. Confirm proper belt tension on motor drives (if applicable)

Start-Up Sequence
1. Ensure discharge chutes are clear of obstructions
2. Verify proper fluid level in the mud system
3. Start supporting equipment first (mud pumps, mixing systems)
4. Engage shaker power at lowest speed setting
5. Gradually increase vibration intensity to operational level
6. Monitor for unusual noises or vibrations

Operational Checks
1. Observe screen performance - adjust angle if needed
2. Verify proper solids conveyance across screen surface
3. Check for fluid bypass around screen edges
4. Monitor motor temperatures during initial operation
5. Confirm proper discharge of cuttings from all outlets

Troubleshooting Tips
- Excessive vibration: Check for unbalanced motors or loose components
- Poor solids separation: Verify screen mesh size matches drilling conditions
- Screen blinding: Consider anti-blinding solutions or different screen types
- Motor overheating: Ensure proper ventilation and check electrical load

Regular maintenance during operation includes periodic lubrication, screen condition monitoring, and immediate attention to any operational abnormalities. Always follow manufacturer recommendations for your specific shaker model.

If your project requires drilling fluid shale shakers, choose Aipu Solids Control.