MUD AGITATOR
Professional drilling fluid mixing equipment for maintaining mud homogeneity and preventing sedimentation. Ensures uniform dispersion of additives and optimal fluid properties in drilling operations.
info@aipusolidcontrol.comProduct Showcase
Discover the advanced features and specifications of our high-performance mud agitator
Key Features
The mud agitator maintains drilling fluid homogeneity and suspends solid particles through continuous mixing. Installed on tank surfaces with recommended density of 1 unit per 3m or per compartment. Custom configurations available based on tank dimensions.
Optimal Mixing Performance
Ensures homogeneous drilling fluid with continuous operation, preventing particle sedimentation and maintaining uniform fluid properties.
Robust Gear System
High-torque worm gear or bevel gear configurations with FAG/SKF bearings and SOG mechanical sealing for reliable operation.
Technical Specifications
Detailed specifications for the AIPU Mud Agitator series
| Parameter | APMA055A | APMA075A | APMA110A | APMA150A |
|---|---|---|---|---|
| Motor Power | 5.5kW | 7.5kW | 11kW | 15kW |
| Speed | 60/72rpm | 60/72rpm | 60/72rpm | 60/72rpm |
| Single Impeller Diameter | 850mm | 950mm | 1050mm | 1200mm |
| Tandem Impeller Diameter | N/A | Upper: 800mm Lower: 800mm |
Upper: 850mm Lower: 850mm |
Upper: 950mm Lower: 950mm |
| Gear Ratio | 25:1 | 25:1 | 25:1 | 25:1 |
| Dimensions (L×W×H) | 1008×410×590mm | 1033×440×640mm | 1219×440×690mm | 1324×495×750mm |
| Weight | 280kg | 320kg | 430kg | 550kg |
| Shaft Length | Customized per tank depth | |||
| Electrical Standard | 380V/50Hz or 460V/60Hz (Customizable) | |||
Customization Options
Mud Agitator Detailed Overview
The AIPU Mud Agitator is an essential component in drilling fluid management systems, designed to maintain drilling fluid homogeneity and suspend solid particles through continuous, reliable mixing. This critical equipment ensures consistent fluid properties and optimal drilling performance in various drilling operations.
Primary Function: Continuous mixing of drilling fluid to maintain homogeneity, prevent particle sedimentation, and ensure uniform dispersion of additives. Recommended installation density is 1 unit per 3 meters of tank length or per compartment, with custom configurations available based on specific tank dimensions and operational requirements.
Applications & Performance
- Mud Preparation: Homogenizes water, clay, and chemical additives to achieve optimal fluid properties for drilling operations
- Sedimentation Prevention: Continuous operation prevents solid particles from settling at the bottom of mud tanks
- Property Adjustment: Ensures uniform dispersion of viscosity modifiers, density additives, and other chemical treatments
- Fluid Maintenance: Maintains consistent fluid properties throughout the drilling process, enhancing drilling efficiency
Technical Features
Drive System Options
- Direct-drive configurations for compact installations
- Coupling-connected systems for flexible mounting
- Space-saving vertical installation available
- Customizable shaft lengths for different tank depths
Gear & Bearing Systems
- Worm gear or bevel gear configurations
- High-torque FAG/SKF bearing systems
- SOG mechanical sealing for reliability
- 25:1 gear ratio for optimal mixing performance
Design Advantages
- Efficient Mixing: Impeller designs optimized for thorough fluid agitation and particle suspension
- Robust Construction: Built with high-quality materials to withstand harsh drilling environments
- Flexible Installation: Adaptable to various tank configurations and installation requirements
- Low Maintenance: Designed for easy maintenance with accessible components and minimal wear parts
- Energy Efficient: Optimized motor and gear systems reduce energy consumption while maintaining performance
- Customizable: Various power options (5.5-15kW) and impeller configurations to match specific requirements
Customization Options
AIPU offers comprehensive customization to meet specific operational requirements:
- Power Range: Models available from 5.5kW to 15kW to match different tank sizes and fluid volumes
- Impeller Configuration: Single or tandem impeller designs with diameters from 850mm to 1200mm
- Shaft Length: Customizable shaft lengths to accommodate different tank depths and installation requirements
- Material Selection: Various material options including carbon steel and H₂S-resistant steel for corrosive environments
- Electrical Standards: Adaptable to different regional electrical requirements (380V/50Hz or 460V/60Hz)
- Certifications: Available with ATEX, IEC, UL, and DGMS certifications for compliance with international standards
- Surface Finishing: Custom RAL colors and corrosion-resistant coatings for specific environmental conditions
The AIPU Mud Agitator represents a critical component in modern drilling fluid management systems. By ensuring consistent fluid homogeneity and preventing particle sedimentation, our agitators contribute to improved drilling efficiency, reduced equipment wear, and enhanced operational safety. Each unit is engineered for reliable performance in demanding drilling environments while offering the flexibility to meet specific operational requirements.
Application Scenarios
Versatile applications across various drilling and fluid management operations
Onshore Drilling Operations
Essential for maintaining drilling fluid homogeneity in land-based drilling operations and preventing solids settlement.
Offshore Platforms
Compact design suitable for space-constrained offshore installations with reliable performance in marine environments.
Mud Preparation Systems
Integral component in mud mixing and preparation systems for initial fluid conditioning and property adjustment.
Chemical Additive Dispersion
Ensures uniform dispersion of viscosity modifiers, weighting agents, and other chemical additives in drilling fluids.
Waste Management Systems
Used in waste drilling fluid treatment systems to maintain suspension of solids during processing and disposal.
Industrial Mixing Applications
Suitable for various industrial mixing applications requiring continuous agitation and particle suspension.
Why Choose AIPU Mud Agitator
Industry-leading benefits for your drilling fluid management operations
Enhanced Fluid Homogeneity
Ensures consistent drilling fluid properties by maintaining homogeneous mixture and preventing particle sedimentation, improving drilling efficiency.
Reliable Performance
Robust construction with high-torque gear systems and premium bearings ensures reliable operation in demanding drilling environments.
Flexible Configuration
Customizable designs with various power options, impeller configurations, and shaft lengths to match specific tank requirements.
Reduced Maintenance
Designed for easy maintenance with accessible components, minimal wear parts, and reliable sealing systems.
Energy Efficient Operation
Optimized motor and gear systems reduce energy consumption while maintaining effective mixing performance.
Comprehensive Customization
Wide range of customization options including materials, electrical standards, and certifications for global applications.
Customer Testimonials
What our clients say about AIPU Mud Agitators
We've been using AIPU mud agitators on our drilling rigs for over three years. The consistent mixing performance has significantly improved our drilling fluid management. Maintenance is minimal, and the customizable shaft lengths allowed perfect installation in our existing tanks.
The AIPU agitators have eliminated our solids settlement problems. The robust gear system handles our weighted mud without issues, and the energy efficiency has reduced our operating costs. Customization for our specific tank configuration was seamless.
For our offshore platform, space was a major concern. AIPU provided compact vertical agitators that fit perfectly in our limited space while delivering excellent mixing performance. The corrosion-resistant construction has held up well in the marine environment.
Need Professional Mixing Solutions?
Contact our experts for customized mud agitator recommendations tailored to your specific fluid management requirements