COMPLETE SOLIDS CONTROL SYSTEM
Advanced modular drilling fluid purification system for efficient solid-liquid separation and mud recycling. 5-stage purification for wells up to 9000m depth.
info@aipusolidcontrol.comComplete System Overview
Modular solids control system for efficient drilling fluid purification and recycling
System Features
The drilling fluid solids control system primarily controls and separates solids in the drilling fluid to achieve recycling. This complete mud purification system plays a vital role in petroleum drilling, especially for wells from 3000 to 9000 meters depth.
Modular Design
3-7 modular tanks with specific functions for easy installation and scalability.
5-Stage Purification
Complete purification with shale shakers, desanders, desilters, degassers, and centrifuges.
High Recycling Rate
Efficient solid-liquid separation achieves up to 95% drilling fluid recycling.
Environmental Protection
Reduces waste mud discharge by up to 60% and minimizes environmental impact.
System Components
Complete 5-stage purification system for optimal drilling fluid treatment
Shale Shaker
Primary solids control equipment that separates large drill cuttings from drilling fluid using high-frequency vibration.
Desander & Desilter
Hydrocyclone equipment that removes fine sand and silt particles (15-74 microns) from drilling fluid.
Vacuum Degasser
Removes gas bubbles and entrained gases from drilling mud to maintain mud density and prevent well control issues.
Mud Centrifuge
High-speed centrifugal separation for ultra-fine solids removal (2-7 microns) and barite recovery.
Mud Tank System
Modular tanks with agitation system, cone-bottom design, and efficient mud flow management.
Control System
Integrated control panel with safety features, monitoring systems, and automated operation.
Technical Specifications
Standard configurations for different drilling requirements
| System Model | Tank Configuration | Processing Capacity (m³/h) | Suitable Well Depth | Total Power (kW) | Footprint (m) |
|---|---|---|---|---|---|
| SCS-3000 | 3-4 Modular Tanks | 120-180 | 3000-5000m | 45-65 | 12×3×2.5 |
| SCS-5000 | 4-5 Modular Tanks | 200-280 | 5000-7000m | 75-95 | 15×3.5×2.8 |
| SCS-7000 | 5-6 Modular Tanks | 300-400 | 7000-9000m | 110-140 | 18×4×3 |
| SCS-9000 | 6-7 Modular Tanks | 400-500 | 9000m+ | 150-180 | 22×4.5×3.2 |
Customization Options
System Advantages
Why choose AIPU solids control system
Extensive Experience
Over 15 years of design and manufacturing experience enables us to provide optimal system solutions tailored to specific drilling requirements.
Complete Product Chain
Comprehensive product chain and high-quality supplier network ensure system quality, stability, and timely delivery of all components.
Full Support Services
Attentive pre-sales consultation, professional installation guidance, and responsive after-sales support provide customers with comprehensive assistance.
Cost-Effective Solution
Truly cost-effective choice that creates greater value for customers by improving production efficiency and reducing operational costs.
Practical Design
Simple yet practical structure with rational solutions for efficient mud treatment. Cold-pressed corrugated sheets provide high strength and aesthetic appearance.
Efficient Installation
Skid-mounted design allows rapid on-site positioning and connection between tanks. Pre-installed piping and wiring reduce installation time by up to 40%.
Complete Solids Control System Overview
The drilling fluid solids control system, also known as the mud purification system, primarily controls and separates solids in the drilling fluid to achieve recycling. This system plays a vital role in petroleum drilling operations, especially for oil well drilling at depths ranging from 3000 to 9000 meters.
Core Function: The system utilizes various physical methods to remove solid particles such as drill cuttings and sand from drilling fluid, maintaining the fluid's physical and chemical properties to ensure smooth drilling operations.
System Composition & Design
The complete solids control system consists of 3 to 7 modular combined tanks, each with specific functions including purification, separation, and storage. Key design features include:
- Novel Cone-Bottom Structure: Purification tanks feature cone-bottom design with mud agitation systems at the edges to prevent sand settling
- 5-Stage Purification Equipment: Complete system includes shale shakers, desander & desilter cleaners, vacuum degassers, mud centrifuges, and agitators
- Modular Tank Design: Cold-pressed corrugated sheets for high strength and aesthetic appearance suitable for various applications
- Internal Layout: Sloped bottom panels for easy sediment cleaning with rational piping layout for smooth mud flow control
- Safety Features: Equipment with guardrails and walkways requiring no disassembly, facilitating transportation and installation
System Applications & Benefits
Solid Phase Control: Through mechanical separation principles, the system separates solid phase components in drilling fluid based on particle size and density differences.
Solid-Liquid Separation: Utilizing multi-stage filtration equipment, the system removes solid particles to achieve fluid purification and recycling.
Environmental Protection: By significantly reducing mud discharge volume (up to 60% reduction), the system offers substantial environmental benefits and compliance with regulations.
Drilling Efficiency Improvement: Maintaining stable drilling fluid performance and enabling repeated recycling enhances overall drilling operation efficiency by up to 30%.
Technical Features
- High-efficiency solid-liquid separation through multi-stage processing
- Modular design for easy transportation, installation, and scalability
- Corrosion-resistant materials and coatings for extended service life
- Energy-efficient motors and pumps reducing operational costs
- Advanced control systems with monitoring and safety features
- Customizable configurations for specific drilling requirements
- Quick installation with pre-assembled components
- Low maintenance design with easy access to all components
The AIPU solids control system represents the optimal solution for drilling fluid management, combining advanced technology with practical design to deliver reliable performance in the most demanding drilling environments.
Application Scenarios
Versatile applications across various drilling operations and industries
Onshore Oil & Gas Drilling
Complete mud purification for conventional and unconventional oil and gas drilling operations from 3000-9000m depths.
Offshore Drilling Platforms
Compact modular design ideal for limited space on offshore platforms and drilling ships.
Shale Gas & CBM Drilling
Efficient solids control for shale gas and coal bed methane drilling with high volume cuttings.
Directional & Horizontal Drilling
Maintains optimal mud properties for extended reach and directional drilling operations.
Workover & Completion Operations
Mud recycling systems for workover rigs, completion operations, and well intervention.
Geothermal & Mineral Drilling
Adaptable systems for geothermal drilling, mineral exploration, and water well drilling.
Need Complete Solids Control System Solutions?
Contact our experts for customized system design and equipment recommendations tailored to your drilling requirements